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Air Headers & Condensate Pots

Air headers distribute instrument air from one supply to many points, and condensate pots protect instruments on steam and vapour lines by holding a steady condensate seal. We fabricate both to the customer’s layout from seamless pipe, fit our own valves, and test every unit before it leaves the factory.

Air headers

1" to 3" NB, 2 to 20 outlets

Condensate pots

3" to 6" pipe

Materials

Stainless, carbon and alloy steel

Testing

100% hydrostatic and pneumatic

Key features

Built to your layout: number of outlets, straight or staggered, inlet and drain to suit

Fitted with our own needle or ball valves on every outlet

Seamless pipe to ASTM A312 and ASTM A106 Gr. B, with electropolished, galvanised, epoxy or zinc-rich finishes

100% hydrostatically and pneumatically tested, with periodic radiography of welds

Technical specifications

Header pipe1" to 3" NB, Sch 40/80 seamless: stainless steel (ASTM A312 TP316) or carbon steel (ASTM A106 Gr. B)
Outlets2 to 20, straight or staggered; 1/4" to 1/2" NB
Outlet valvesNeedle valves or ball valves (full or reduced bore) in stainless steel, brass or carbon steel
Inlet1/2" to 1" NB, flanged (DIN or ASME) or threaded
Drain1/2" with stainless steel ball valve and plug
Working pressureUp to 40 bar (580 psig)
MountingWall or rack mounted, or with U-clamps
Condensate potsSeamless pipe, 3" to 6": stainless steel (ASTM A312), carbon steel (ASTM A106, zinc-rich coated), P22 and other alloy steels
NPT or socket weld connections; equal internal volume, cleaned and checked
FinishesElectropolished (stainless steel); hot-dip galvanised, epoxy or zinc-rich coating (carbon steel)
Testing100% hydrostatic (1,000 psi) and pneumatic (150 psi) testing, with periodic X-ray of welds

Configurations

Placeholder image 1000 x 1000 (replace with your own)

Air header, straight outlets

Placeholder image 1000 x 1000 (replace with your own)

Air header, staggered outlets

Placeholder image 1000 x 1000 (replace with your own)

Condensate pot, vertical line

Placeholder image 1000 x 1000 (replace with your own)

Condensate pot, horizontal line

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Need a custom solution?

Send us your drawing or specification. Our engineers will work out the right part with you.